From specialized project reviews to multi-year programs.
From recommendations to commissioning and support.
The support provided to voestalpine as part of a comprehensive transformation program included the creation of a detailed roadmap as well as the execution of a series of successful implementations, leveraging extensive industry expertise and deep solution knowledge. The contribution spanned the entire value chain with a focus on order processing, technical feasibility assessment, and order preparation, production planning, and execution. The system integration was designed with a focus on enabling a continuous improvement process for the future.
Project scope
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The mechanisms for the technical elaboration of orders with integration into planning were designed. A trim cockpit with a simple coil optimization was conceived and implemented. To support interactive planning decisions, an order cockpit was implemented.
The technical order was modeled and integrated through the systems in planning and MES. End-to-end processes and detailed To-Be Processes were modeled.
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The aim of the project was to design an integrated system landscape based on SAP S4/Hana and to develop a roadmap for implementation. The analysis of the current processes at the Düsseldorf and Lucerne sites was conducted, the To-Be Processes were modeled, and the business blueprint was created.
A concept for defining standards and customer needs was also developed. Considering the To-Be Processes and the existing system landscape, the roadmap was then elaborated.
Project scope
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As part of a quality review, various business-critical processes or business blueprints for a complete SAP S4/Hana implementation with MES integration were evaluated, and a strategy paper with the recommended solution was handed over to project management.
The following business processes were analyzed using a fit-gap analysis:
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For the complete implementation of SAP ECC, the following main business processes were analyzed and implemented:
Project approach and methodology were as follows:
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As part of a comprehensive SAP integration, the following areas were reviewed, and the organization of work preparation/production was coached:
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As part of a comprehensive integration, the following topics and processes were addressed and put into productive use:
Master Data Management:
Sales Logistics:
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The following activities were carried out as part of the SAP implementation project:
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Design and implementation of an automated request processing system with a cross-plant technical feasibility analysis in the SAP master data system with integration to the SAP ERP system.
Design of a generic product structure with integration to a specification database
Cut over and Go-Live of the solution
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A complete project cycle was delivered – from the initial analysis through the business blueprint to Go-Live. The support of the entire value chain was redesigned and implemented very close to the SAP standard.
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Based on a thorough initial analysis, the business blueprint was created. The focus included the development of a business rule framework to support order specification and feasibility analysis. A master data concept for configurable bill of materials, routing, and material master data was developed. The design of the system integration was created using a process automation framework.
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Business blueprint and implementation for an SAP ERP project. Design and realization of a lean block planning solution.
Project scope
Roles